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Creative Vision, Modern Technology

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Photo: Çerkezköy Fancy Knitted Fabric Facility

In fancy knitted fabric Leader ! Pioneer! Competitive! Researcher!

Head Office

Botaş business center

Photo: İstanbul Başakşehir Head Office / Showroom

“Botaş Nehir Boya Emprime San. Tic. A.Ş.” was established and had the first step in textile industry in Istanbul Bayrampaşa in 1986 for the aim of producing, dyeing – printing of knitted fabric and it has expanded its activity by moving to Çerkezköy facility in 1998 to produce fancy knitted fabric. Across the entire process starting from the fiber in a closed are of 55.000 m², the capacity for the production, rotative, digital and sublimation printing of fancy knitted fabric from the blend of all types of yarns and fibers has been increased to 40 tonnes per day. Our target is to increase our production capacity for fancy knitted fabric to 1.500 tonnes/month and 18.000 tonnes/year with our continuous R&D and NPD investments and projects which we do with an aim focusing on continuous development.

Afyon Fancy Yarn Production Facility

Botaş afyon yarn facility

Photo: Afyon Fancy Yarn Production Facility

Afyon fancy yarn production facility of “Botaş Nehir Boya Emprime San. Tic. A.Ş.” was started production in 2011 and with the continuous R&D, NPD and fancy yarn-knitting investments done in 20.000 m² closed area until 2015; the production capacity has been increased in total to 30 tonnes/day – 9000 tonnes / year 15 tonnes per day for fancy yarns produced by all types of fibers (Melange, Linen Viscose, Combed Viscose, Mosaic, Frieze,Inkjet Poliester, Linen Fiber) between 10 Ne to 70 Ne and 15 tonnes per day for Bouclet, Fancy Twisted Frieze, Twitched Wool Acrylic, Wool Poliamid blends, Intermingled Yarns and other types).

We have a philosopy which considers R&D studies important for continuous providing of the best quality and service for our customers.

Çerkezköy Fancy Knitted Fabric Facility

Çerkezköy Fancy Yarn – Intermingling Facility

Fancy Knitted Fabric

Photo: Çerkezköy Fancy Yarn – Intermingling Facility & Fancy Knitted Fabric Facility

In our Fancy Yarn – Intermingling department which we activated in January 2015; with the new investments we have done on blended and fancy yarn our total produciton capacity starting from fiber has been increased to 30 tonnes /day – 9.000 tonnes/year in total ( 15 tonnes per day for fancy yarns produced by all types of fibers (Melange, Linen Viscose, Combed Viscose, Mosaic, Frieze,Inkjet Poliester, Linen Fiber between 4 and 70 Ne and 15 tonnes per day for Bouclet, Fancy Twisted Frieze, Twitched Wool Acrylic, Wool Poliamid blends, Intermingled Yarns and other types)

The best quality and service for our customers has become a lifestyle for all Botaş Nehir Boya Emprime’s team members who have high quality awareness.

Botaş Nehir Boya Emprime increased the number of knitting machines to 80 in 2015 by adding especialy thick fein and jacquard knitting machines with the investments started and done after the setting of the knitting facility in 2011 .With the new machines activated daily knitted fabric production capacity has been increased to 40 tonnes. Our target is to increase the number of machines to 120 until 2020.

The production is performed with the best service and the best quality awareness in our fancy knitted fabric facility which is working 24 hours continuously while generaly producing in house created products together with customer requested goods.

Çerkezköy Dyeing–Finishing–Printing Facility

Çerkezköy Fancy Fabric Knitting Facility

Photo: Çerkezköy Dyeing-Finishing-Printing Facility

Botaş Nehir Dyeing -Finishing-Printing Facility has its activities in a 20.000 m² closed area. Our dye-house, where all type of fibers and fabric types can be dyed and which has 40 tonnes daily capacity, comprises Colour Service Dye automation and Eliar chemical automation systems which has direct online communication with dye machines. All the colour receipts are taken from Datacolor Receipt Management System in our laboratuary where full automatic Technorama dispensing system is used. All the process water used is passed through Reverse Osmose System.

Our finishing department where 50 tonnes of fabric can be processed per day has 5 stenters with 8 chambers, 2 Santex chained dryer with 4 chambers and 4 open width chained sanforizing machines (Ferraro, Speratto and Tube-tex ).

All the print paste and dye is prepared by full automatic Fimat Dye-Paste unit in Rotative Printing house which has 15 tonnes/day capacity. All type of prints can be applied on any type of fabric. All the engraving work in all report sizes are done in-house.

Reactive digital print and also sublimation print over polyester and polyester blended fabrics can be done in bulk quantities in our digital printing department which has 15.000 m/day capacity.

Our dye-house production capacity has been increased to 40 tonnes per day.
Our rotative print line has started reactive and sublimation print production with 15.000 m/day capacity.
Pad-batch dyeing line has started production with 6 tonnes/day capacity.
Total capacity of Afyon and Çerkezköy facilities has been increased to 30 tonnes/day with the investments done for Yarn-Fancy Yarn-Intermingling-Twisting-Bending.
Our Viscose Mercerizing line has been activated.